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Raypak 406/407 Tube Bundle Polymer Kit | 010062F

Raypak SKU: 010062F
Raypak 406/407 Tube Bundle Polymer Kit | 010062F - Heater Parts - img - 1

Raypak 406/407 Tube Bundle Polymer Kit | 010062F

Raypak SKU: 010062F
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$999.99 Regular price $1,199.99
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Raypak 010062F Copper Tube Bundle Kit – For 406A / 407A Heaters with Polymer Headers

The Raypak 010062F is a complete copper heat exchanger tube bundle kit designed for select Raypak 406A and 407A Digital Low NOx pool & spa heaters that use polymer headers. This kit is typically replaced when the existing heat exchanger is leaking, scaled internally, or has restricted flow from corrosion or debris.

Key Features

  • Part Number: 010062F
  • Type: Copper tube bundle / heat exchanger core (kit)
  • Material: Copper
  • Designed For: Raypak 406A and 407A heater families with polymer headers
  • Purpose: Restores proper heat transfer and water flow through the heater

What’s Included

  • Copper tube bundle (heat exchanger core)
  • Baffle
  • Flange nut kit
  • (2) O-ring gaskets

Common Signs You Need a New Tube Bundle

  • Water leaking from the heat exchanger/header area
  • Reduced heater performance (longer heat-up times)
  • Flow-related shutdowns after confirming pump/filter are operating correctly
  • Visible internal corrosion, heavy scale, or pinhole leaks

Compatibility Notes

  • Polymer header application: This tube bundle is intended for heaters configured with polymer headers.
  • Verify by model/serial: Raypak parts can vary by revision—match your heater’s model/serial and parts breakdown before ordering.
  • Replace gaskets during install: Always install the included O-rings/gaskets (reusing old seals often causes leaks).

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Installation & Maintenance Tips

  • Shut off power and gas, relieve system pressure, and allow the heater to cool fully before service.
  • Clean mating surfaces and inspect header sealing areas for pitting/warping before installing the new bundle and O-rings.
  • Tighten fasteners evenly in a crisscross pattern to prevent pinched seals and leaks.
  • Maintain proper water chemistry—aggressive water and low pH are common causes of premature copper heat exchanger failure.
  • Keep filters clean and verify proper flow rate; low flow can overheat the exchanger and accelerate damage.
  • If you have hard water, monitor calcium hardness and manage scale to protect the heat exchanger from internal buildup.
Questions about returns? View our return policy.

Hours Of Operation:

Monday - Friday: 7:00 am to 5:00 pm Phoenix Time

Saturday: 8:00 am to 2:00 pm

Sunday: Closed

  • We do not ship on Saturday or Sunday.
  • Orders totaling more than $300 will require signature confirmation upon delivery.
  • We process and prepare orders for shipment within 1 business day. Please note that many other pool supply retailers require 3–5 days of handling time before shipping.
  • Orders placed after 1:00 pm Phoenix Time may not be eligible for same-day shipment.
  • Expedited shipping options are available at checkout.

Return Policy:

  • Products that are received damaged will receive a refund in store credit.
  • Most products are eligible for return within 30 days of receipt, except where noted below.
  • To initiate a return, please complete an RMA form prior to sending your item back.
  • Original shipping costs are non-refundable and will be deducted from the return credit.
  • Items returned missing accessories or original packaging, or that are not in the same condition as received, may be subject to a restocking fee of up to 100% depending on the condition of the item upon return.
  • Some returns will be charged an automatic 15% restocking fee.
  • We are unable to issue refunds for items that have been damaged or rendered inoperable due to installer error.
  • Please complete the return form to receive your RMA number and return shipping label.
  • Chemical products are not eligible for return under any circumstances.
  • The Pentair Colorsync 618031 is not eligible for return.
  • Pool cleaners are not eligible for return.
  • Opened seals and o-rings are not eligible for return.
  • Capacitors are not eligible for return.
  • Plastic popup tools are not eligible for return.
  • Automation components and circuit boards are not eligible for return.
  • If a light is returned due to a reported malfunction and is found to be fully operational upon testing, return shipping costs and a restocking fee will be deducted from the refund.
  • Orders refused at the time of delivery will be subject to the original shipping costs being deducted from the refund.