Raypak 406/407 Tube Bundle Polymer Kit | 010062F

Raypak SKU: RAY010062F
Raypak 406/407 Tube Bundle Polymer Kit | 010062F - Heater Parts - img - 1

Raypak 406/407 Tube Bundle Polymer Kit | 010062F

Raypak SKU: RAY010062F
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Raypak 010062F Copper Tube Bundle Kit – For 406A / 407A Heaters with Polymer Headers

The Raypak 010062F is a complete copper heat exchanger tube bundle kit designed for select Raypak 406A and 407A Digital Low NOx pool & spa heaters that use polymer headers. This kit is typically replaced when the existing heat exchanger is leaking, scaled internally, or has restricted flow from corrosion or debris.

Key Features

  • Part Number: 010062F
  • Type: Copper tube bundle / heat exchanger core (kit)
  • Material: Copper
  • Designed For: Raypak 406A and 407A heater families with polymer headers
  • Purpose: Restores proper heat transfer and water flow through the heater

What’s Included

  • Copper tube bundle (heat exchanger core)
  • Baffle
  • Flange nut kit
  • (2) O-ring gaskets

Common Signs You Need a New Tube Bundle

  • Water leaking from the heat exchanger/header area
  • Reduced heater performance (longer heat-up times)
  • Flow-related shutdowns after confirming pump/filter are operating correctly
  • Visible internal corrosion, heavy scale, or pinhole leaks

Compatibility Notes

  • Polymer header application: This tube bundle is intended for heaters configured with polymer headers.
  • Verify by model/serial: Raypak parts can vary by revision—match your heater’s model/serial and parts breakdown before ordering.
  • Replace gaskets during install: Always install the included O-rings/gaskets (reusing old seals often causes leaks).

Related Products

Installation & Maintenance Tips

  • Shut off power and gas, relieve system pressure, and allow the heater to cool fully before service.
  • Clean mating surfaces and inspect header sealing areas for pitting/warping before installing the new bundle and O-rings.
  • Tighten fasteners evenly in a crisscross pattern to prevent pinched seals and leaks.
  • Maintain proper water chemistry—aggressive water and low pH are common causes of premature copper heat exchanger failure.
  • Keep filters clean and verify proper flow rate; low flow can overheat the exchanger and accelerate damage.
  • If you have hard water, monitor calcium hardness and manage scale to protect the heat exchanger from internal buildup.

Hours Of Operation: 

Monday - Friday: 8:00 am to 4:00 pm Phoenix Time

Saturday and Sunday: Closed

  • Orders costing more than  $300 WILL be required to have signature confirmation upon delivery.
  • Handling time is typically only 1 day.   
  • Any item ordered after 1pm Phoenix time, may not ship same-day.
  • Call us if you require expedited shipping and we can give you quotes based on your needs.

Return Policy:

  • All products, except as noted below, are eligible for return up to 30 days after receipt of item.
  • For returns, an RMA form must be filled out HERE or customers can call for additional help.
  • Shipping costs will be deducted from all returned items.
  • Any item that is missing accessories, original packaging, or is not returned in the same condition that it was received in, may be subject to a re-stocking fee up to 100% based on the condition we receive it in. 
  • Items broken, damaged, or inoperable due to installer error will not be refunded.
  • Fill out the return form or give us a call to obtain an RMA and return shipping label.
  • There are no returns on the Pentair Colorsync 618031
  • No returns on pool cleaners.
  • No returns on opened seals and o-rings.
  • No returns on capacitors.
  • If a light is returned because it "doesn't work" and it tests fine, the cost to ship and a re-stocking fee will be deducted from the refund.
  • All products denied upon arrival at customers house WILL be charged the cost to ship.
  • Visa Gift Card Promotions: Gift cards are sent within 14 days of the order. When accepting the Visa Gift card, you agree that if your order is returned or refunded, this amount will be deducted from the refunded amount. All Visa Gift cards are sent via email in an E-Gift Card format and are non refundable.